Why Choose Us
With over two decades of expertise, we deliver exceptional pulp molding solutions that maximize efficiency and sustainability for your business.
Cost Savings
Our equipment reduces operational costs by up to 40% through energy efficiency and minimal maintenance requirements.
Efficient Production
High-speed automation capabilities ensure maximum output with consistent quality for your production needs.
Stable Quality
Precision engineering delivers uniform product quality with less than 0.5% defect rate in finished products.
Energy Saving
Innovative design reduces energy consumption by 30% compared to conventional pulp molding equipment.
Advanced Technology
Smart control systems with IoT integration for real-time monitoring and predictive maintenance capabilities.
25 Years Experience
Quarter-century of industry expertise ensures reliable solutions tailored to your specific requirements.
100+ Countries
Global presence with successful installations across six continents and comprehensive support network.
Quality After-Sales
24/7 technical support, remote assistance, and readily available spare parts anywhere in the world.
Pulp Molding Equipment & Egg Tray Production Lines
Discover our range of high-quality pulp molding machines designed for efficiency, durability, and exceptional performance in egg tray manufacturing
REM Automatic Production Line
- Capacity: 2000-9000 pcs/h
- Fully automatic operation
- Energy saving: 30% less consumption
- PLC intelligent control system
- Low maintenance design
REM Semi-Automatic Production Line
- Capacity: 1000-2500 pcs/h
- 2-3 operators required
- Compact design
- Cost-effective solution
- Easy to upgrade to full automation
RPM Automatic Production Line
- Capacity: 500-8000 pcs/h
- Advanced robotic integration
- Precision molding technology
- IoT connectivity for remote monitoring
- Quick mold change system
RCM Automatic Production Line
- Capacity: 2000-12000 pcs/h
- Ultra-high speed production
- Premium quality output
- AI-powered optimization
- Advanced safety features
Professional Pulp Molding Equipment Manufacturer
Richon Group specializes in designing and manufacturing high-quality pulp molding equipment for egg tray production. Our machines are engineered for maximum efficiency, durability, and environmental sustainability. With over 25 years of experience in the industry, we provide innovative solutions that help businesses increase productivity while reducing operational costs.
Our product range includes fully automatic and semi-automatic production lines capable of manufacturing various types of pulp molded products, including egg trays, fruit trays, and industrial packaging. All our equipment is designed with energy-saving features and utilizes advanced technology to ensure consistent product quality and minimal waste.
Whether you're establishing a new production facility or upgrading existing equipment, our technical team can provide customized solutions tailored to your specific requirements. Contact us today to learn more about how our pulp molding machines can benefit your business.
Complete Production Line Overview
Our fully integrated pulp molding production lines are designed for maximum efficiency and output quality. The diagram below illustrates the complete workflow from raw material input to finished product packaging.
Raw Material Processing
Waste paper is pulped and prepared for molding, ensuring consistent quality and optimal material utilization.
Automatic Molding
Advanced molding systems form precise egg tray shapes with minimal human intervention and maximum efficiency.
Energy-Efficient Drying
Multi-stage drying systems remove moisture while conserving energy through heat recovery technology.
Automated Packaging
Finished products are automatically counted, stacked, and packaged for shipment, reducing labor costs.
Environmental Benefits of Pulp Molding Machines
Waste to Value
Transform waste paper into high-value molded products, reducing landfill pressure and enabling a circular economy.
Plastic Alternative
Eco-friendly substitute for single-use plastics, aligned with global bans and buyer preferences in EU/US markets.
Energy & Resource Efficiency
Save up to 20% energy with optimized drying; closed-loop water systems minimize consumption and discharge.
Sustainable Business Growth
Meet ESG goals, strengthen brand reputation, and win more contracts with verifiable green packaging.
Production Capacity & Mold Configuration
Understanding how mold plate design affects the output of our egg tray making machines
The production capacity of the egg tray machine is determined by the design of the mold plate, specifically the number of surfaces on the plate that hold the molds mounted on the main bearing of the equipment, as well as the quantity of egg tray molds installed on each surface.
At Richon, our egg tray making machines are available with mold plates featuring 1 to 8 sides, each accommodating 3 to 10 egg tray molds per side.
It is important to emphasize that the total number of molds directly influences the machine's output—more molds result in higher production capacity.
We recommend that clients select an egg tray machine configuration based on their specific production needs and operational requirements. Richon is committed to providing customized solutions that align with each customer's objectives, ensuring maximum efficiency and return on investment.
Mold Plate Sides
Our machines feature mold plates with 1 to 8 sides, allowing for flexible configuration based on production requirements.
Molds Per Side
Each side of the mold plate can accommodate 3 to 10 egg tray molds, optimizing space and efficiency.
Scalable Production
Production capacity directly correlates with the total number of molds, enabling output scaling to meet demand.
Custom Solutions
We provide tailored configurations based on your specific production needs and operational requirements.
Need Help Selecting the Right Configuration?
Our technical experts are ready to help you choose the optimal egg tray machine setup for your production requirements.
Consult Our ExpertsEgg Tray Production Process Flow
Our advanced pulp molding technology transforms recycled paper into high-quality egg trays through an efficient, environmentally friendly process
Raw Material Preparation
We source high-quality recycled paper materials, primarily old newspapers and cartons, which are sorted and prepared for the pulping process. This ensures consistent quality and environmental sustainability.
- Carefully selected recycled paper sources
- Quality control and sorting process
- Environmental sustainability certification
- Consistent material quality assurance
Pulp Preparation
Recycled paper is mixed with water in a hydraulic pulper to create a uniform pulp mixture with the right consistency for molding. The pulp is refined and additives are introduced to enhance strength and quality.
- Automated mixing system ensures consistency
- Precise control of pulp density and viscosity
- Water recycling system reduces waste
- Quality additives for enhanced durability
Molding Process
The prepared pulp is transferred to forming molds where vacuum suction forms the egg tray shape and removes excess water. This creates the basic structure of the egg trays with precise dimensions.
- Precision molding ensures accurate shape
- Quick forming increases production efficiency
- Efficient dewatering reduces drying time
- Custom molds for different tray designs
Drying Process
Newly formed egg trays go through a multi-stage drying system to remove remaining moisture and strengthen the structure. Our energy-efficient drying technology ensures optimal moisture content.
- Energy-efficient drying system reduces consumption
- Uniform heat distribution ensures consistent quality
- Precise humidity control prevents over-drying
- Multi-zone temperature optimization
Hot Pressing & Shaping
Trays undergo hot pressing to create smooth surfaces, precise shapes, and increased durability. This process enhances the structural integrity and gives the trays their final form.
- High-pressure forming enhances structural integrity
- Precise temperature control ensures consistency
- Uniform dimensions facilitate stacking and packaging
- Smooth surface finishing for better product presentation
Packaging
Finished egg trays are automatically counted, stacked, and packaged for shipment. Our automated packaging systems ensure efficient handling and protection during transportation.
- Automatic counting system improves accuracy
- Efficient stacking optimizes space utilization
- Sturdy packaging protects product integrity
- Custom packaging options available
Environmental Benefits: Our entire production process is designed for maximum efficiency with minimal energy consumption. The system uses recycled water and produces zero waste, making it an environmentally friendly solution for egg packaging needs. All products are 100% biodegradable, helping to reduce plastic pollution and supporting circular economy principles.
Application Scenarios & Success Demonstrations
Discover how our pulp molding equipment is transforming packaging solutions across various industries worldwide
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Egg Tray Production Line
Our automated production lines are specifically designed for high-volume egg tray manufacturing, ensuring product safety and efficiency for poultry farms worldwide.
- High-capacity production: up to 12,000 pcs/hour
- Customizable tray designs for different egg sizes
- Reduced breakage rate with optimal cushioning
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Fruit Packaging Trays
Specialized pulp molding solutions for fruit packaging that provide excellent ventilation and protection during transportation and storage.
- Custom designs for apples, pears, citrus fruits
- Enhanced ventilation to extend shelf life
- Moisture-resistant options available
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Electronics Protective Packaging
High-precision molded pulp packaging for sensitive electronic components, providing static-free protection and custom fit for various products.
- Anti-static treatment options
- Precision molding for component-specific fit
- Eco-friendly alternative to plastic foams
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Industrial Parts Packaging
Durable and protective packaging solutions for automotive and industrial parts, reducing damage during shipping and handling.
- High-strength molded pulp for heavy components
- Custom designs for specific part geometries
- Cost-effective alternative to custom foams
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Medical Device Packaging
Sterile and protective packaging for medical devices that meets industry standards for safety and environmental sustainability.
- Medical-grade material compliance
- Custom sterilization-compatible designs
- Sustainable alternative to plastic medical packaging
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Wine Bottle Protectors
Elegant and protective pulp molded packaging for wine and spirits bottles, combining premium presentation with impact protection.
- Premium finish options for high-end products
- Excellent shock absorption for glass bottles
- Custom branding and design capabilities
Client Success Stories
Hear what our clients have to say about their experience with Richon pulp molding equipment
Since installing the REM Automatic Production Line, our egg tray production has increased by 40% while reducing energy costs by 30%. The reliability of the equipment has exceeded our expectations.
The custom fruit tray production line has transformed our packaging process. We've eliminated plastic packaging and received positive feedback from customers about our eco-friendly approach.
Richon's technical team provided excellent support throughout the installation and training process. Their equipment has helped us meet our sustainability goals while maintaining product quality.