Egg Tray Machine Manufacturer & Pulp Molding Production Line Supplier
Richon provides engineering-led solutions for egg trays, fruit trays, cup carriers, and industrial molded fiber packaging. We help match output target, mold layout, drying system, and utility conditions for more stable long-shift production.
Start with the right production line, not just the machine
Stable output depends on how pulping, forming, drying, and mold configuration work together. Explore the core line structure and then refine the model based on your target output and local conditions.
Pulp Molding Production Lines & Egg Tray Machines
Explore our core production line series for egg trays, fruit trays, cup carriers, and industrial molded fiber packaging. Selection should start from tray type, target output, labor model, and drying method.
REM Semi-Automatic Line
A lower-investment option for small factories, pilot projects, and markets where labor cost is manageable.
REM Automatic Line
A practical choice for stable egg tray production where capacity consistency, labor reduction, and drying matching matter.
RPM Automatic Line
Built for industrial packaging applications where product dimensions, mold changeover, and repeatability are important.
RCM Automatic Line
Designed for higher-volume molded fiber production where line balancing, dryer throughput, and long-shift reliability are critical.
Why Choose Richon
In pulp molding, real performance comes from how pulping, forming, drying, molds, and utilities work together. We focus on practical line matching so capacity, tray quality, and operating cost stay more predictable in real production.
If you want stable output, first confirm the line structure on Egg Tray Production Line, then check Mold Technology for accuracy and venting, and Drying System Comparison for energy matching.
Stable Output Over Long Shifts
We look beyond nameplate speed and focus on pulp consistency, vacuum repeatability, transfer timing, and dryer matching to protect real working capacity.
Dryer Matching for Lower Operating Waste
Drying is usually the biggest energy load. Matching dryer type and throughput to the wet end helps avoid bottlenecks, unstable moisture, and unnecessary energy loss.
Mold Accuracy & Process Repeatability
Tray strength, wall thickness, and stacking consistency depend on mold venting, rigidity, and cycle stability, not just machine speed.
Focus on Real Production Cost
We pay attention to the cost drivers that matter more in the long run: drying energy, reject rate, downtime, maintenance accessibility, and labor model.
Project Support for Different Regions
Utility conditions, raw material quality, climate, and labor availability differ by market. Configuration planning should adapt to those site realities.
Commissioning & Troubleshooting Support
Installation guidance, testing, parameter tuning, and maintenance planning help shorten the learning curve after delivery and reduce start-up risk.
If you already know your tray type, target pcs/h, local energy source, and workshop size, the next step is to match the production line and drying system together.
Egg Tray Machine Comparison
Use this comparison table to narrow the right REM model range based on capacity target, utilities, labor model, and drying method.
| Parameters / Models | REM3-1 | REM4-1 | REM3-4 | REM4-4 | REM4-8 | REM5-8 | REM6-8 | REM8-8 |
|---|---|---|---|---|---|---|---|---|
| Production Capacity | 800–1000 pcs/h | 1000–1500 pcs/h | 1700–2200 pcs/h | 2000–2800 pcs/h | 4000–4500 pcs/h | 5000–5500 pcs/h | 6000–6500 pcs/h | 8000–9000 pcs/h |
| Molding Stations | 3 | 4 | 12 | 16 | 32 | 40 | 48 | 64 |
| Total Power | 32 kW | 36–60 kW | 55–74 kW | 58–88 kW | 127–144 kW | 153–190 kW | 226–239 kW | 374 kW |
| Estimated Working Power | 22.4 kW | 25.2–42 kW | 38.5–51.8 kW | 40.6–61.6 kW | 88.9–100.8 kW | 107.1–133 kW | 158.2–167.3 kW | 261.94 kW |
| Labor Required | 3–5 | 4–6 | 4–6 | 4–6 | 4–6 | 5–7 | 6–8 | 6–8 |
| Material Consumption per Hour | ||||||||
| Paper Consumption (kg/h) | Nature: 64 | Nature/Brick: 96 Metal: 85 |
Nature: 144 Brick: 160 |
Nature/Brick: 200 Metal: 176 |
Metal/Brick: 340 | Metal/Brick: 425 | Metal/Brick: 520 | Metal: 640 |
| Water Consumption (kg/h) | Nature: 160 | Nature/Brick: 240 Metal: 212.5 |
Nature: 360 Brick: 400 |
Nature/Brick: 500 Metal: 440 |
Metal/Brick: 850 | Metal/Brick: 1062.5 | Metal/Brick: 1300 | Metal: 1600 |
| Brick Drying Consumption per Hour | ||||||||
| Coal (kg/h) | 55–65 | 60–70 | 70–80 | 94–104 | 115–125 | 140–150 | 170–180 | 230–240 |
| Natural Gas (m³/h) | 32–42 | 38–48 | 44–54 | 60–70 | 74–84 | 92–102 | 100–110 | 130–140 |
| Diesel (kg/h) | 26–36 | 30–40 | 35–45 | 50–60 | 60–70 | 74–84 | 83–93 | – |
| Metal Drying Consumption per Hour | ||||||||
| Natural Gas (m³/h) | 25–35 | 30–40 | 35–45 | 48–58 | 60–70 | 75–85 | 90–100 | 120–130 |
| Diesel (kg/h) | 20–30 | 23–33 | 27–37 | 40–50 | 48–58 | 60–70 | 67–77 | 90–100 |
International Egg Tray Machine Installations
These project cases show the engineering issues that usually decide real project results: utility conditions, raw material variation, dryer matching, mold stability, and long-shift process control.
Cold climate projects require more attention to utility stability, condensation control, and vacuum repeatability so tray weight and stack strength stay consistent during long shifts.
In hot and humid environments, drying throughput, airflow management, and pulp consistency control become the key to avoiding soft trays and unstable moisture.
Higher-demand markets reward the line that can maintain repeatability over time. Mold alignment, venting quality, and maintenance discipline often decide long-run performance.
If your local project conditions are already clear, the fastest way to reduce risk is to match tray type, output target, waste paper grade, energy source, and workshop constraints before selecting the final line model.
Egg Tray Machine FAQ
These are the most common pre-purchase questions about output, raw materials, drying, installation, and multi-product production.
Our REM series covers a broad range from entry-level output to higher-capacity industrial production. In practice, the right selection depends on tray type, cycle stability, drying method, and shift plan, not only the nominal pcs/h figure.
Common raw materials include waste newspaper, cardboard, office paper, and other recyclable paper grades. The actual pulping recipe depends on local paper supply quality, contaminant level, and required tray strength.
Drying selection depends on target output, local energy source, climate, land use, and labor model. Metal drying is usually better for higher-capacity industrial operation, while brick or natural drying may fit smaller or lower-investment setups.
Yes. With suitable mold design and line matching, one production line can also produce fruit trays, cup carriers, bottle separators, and some protective packaging products. Product switching should consider mold change strategy and quality requirements.
The timeline depends on model size, drying system, local site readiness, utilities, and operator preparation. A better question than “how many days” is whether the workshop, utilities, raw materials, and trial conditions are ready before commissioning starts.
The most useful inputs are tray type, target pcs/h, shift plan, local waste paper grade, available energy source, and workshop size. With those, it is much easier to suggest a practical line and drying configuration.
If your question is more specific than the list above, send your product type and target output and we can answer based on your actual project conditions.
Contact Us
Get in touch with our team for any inquiries about our egg tray machines and services.
Project Scope
Do you need a complete project solution or a partial solution? Our team can customize the perfect setup for your specific needs and budget constraints.
Product Expectations
What kind of finished product do you expect, and what quality standards are important to you?
Project Timeline
What is your expected timeline for project implementation and operation?
Budget Range
What is the approximate budget range for your project procurement?
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Accurate project information will help us provide the perfect solution for your needs.