Egg Tray Production Line – High Efficiency Pulp Molding Machines for Export
Engineered for stable quality, high efficiency, and export-ready pulp molded trays. Transform waste paper into durable egg trays with our system-level production solution.
A high-quality egg tray is not produced by a single machine, but by a well-engineered egg tray production line where every process step works together in harmony.
With over 30 years of experience in pulp molding engineering, our system-level approach ensures strong, uniform, and export-ready egg trays.
Complete Egg Tray Production Process Overview
Our production line is a closed-loop engineering system, precision-tuned for every stage of manufacturing.
Pulping & Prep
Waste paper preparation, pulping, and impurity removal.
Precision Forming
Egg tray forming with precision molds and vacuum dewatering.
Advanced Drying
Automatic multi-layer drying for maximum thermal efficiency.
Finishing & Packing
Cooling, stacking, and automated packing for export.
* Each stage is customized based on your raw materials, capacity requirements, and product standards.
Raw Material Adaptability
Different regions have different waste paper qualities. Our lines are engineered to handle a wide range of inputs while maintaining structural integrity.
Waste Corrugated (OCC)
Highest fiber strength for heavy-duty export trays.
Old Newspapers
Excellent for surface smoothness and easy pulping.
Mixed Waste Paper
Optimized pulping parameters to handle varied fiber lengths.
Pulp Boards / Bagasse
Eco-friendly virgin fibers for high-end food-grade packaging.
Learn how specific process adjustments can turn lower-grade paper into high-strength trays.
Read Process Details →Advanced Pulping System for Quality Control
The pulping system is the foundation of stable egg tray quality. We focus on fiber integrity and consistency to ensure every tray meets export standards.
Consistency Control
Accurate pulp concentration automation ensures uniform fiber distribution and consistent tray weight.
Impurity Removal
Multi-stage screening protects precision molds and significantly reduces nozzle clogging during the forming stage.
Additive Compatibility
Integrated dosing systems support wet-strength agents and eco-friendly water-resistant coatings.
Unlike basic systems, our design prioritizes long-term process stability over short-term throughput numbers.
Precision Forming System & Egg Tray Mold Design
The forming section is where quality is solidified. Our systems control shape, thickness uniformity, and surface finish through integrated mechanical engineering.
Custom Forming Machines
Highly adaptable rotary or reciprocating systems matched perfectly to your specific output requirements and pulp characteristics.
High-Precision Molds
CNC-machined molds featuring a proprietary engineered mesh structure to facilitate rapid vacuum drainage and smooth demolding.
Dimensional Stability
Advanced wet-pressing and transfer technology ensures minimal deformation, maintaining tray integrity before entering the dryer.
Holistic Design: Our egg tray molds are developed as an integral part of the production line workflow—not as independent, third-party components.
Optimized Vacuum System
The vacuum system is the engine of productivity, directly impacting forming speed, dewatering efficiency, and overall energy consumption.
Engineering Calculation: We calculate vacuum capacity based on your output target, mold quantity, and cycle time—eliminating underperformance and energy waste.
Automatic Multi-Layer Drying System
Precision drying ensures final tray strength and dimensional accuracy while minimizing the factory footprint.
Space Saving
6-layer or 8-layer vertical configurations to fit compact layouts.
Fuel Flexibility
Compatible with Gas, Biomass, Steam, or Electric heating systems.
Tailored Engineering
Customized air circulation and temperature zones for tray consistency.
Market-Ready Applications
Our production lines are engineered to produce a diverse range of high-strength pulp packaging, meeting global standards for the poultry and logistics industries.
Chicken Egg Trays
Standard 30-cell and retail-ready designs.
Duck Egg Trays
Deep-pocket molds for larger, delicate eggs.
Transport & Storage
High-density trays for bulk warehouse stacking.
Export Packaging
Uniform quality for international shipping logistics.
Egg Tray Production Line Capacity & Automation
Complete production solutions including pulping, forming, drying, and stacking units. *Configurations may vary based on raw materials and factory conditions.
| Configuration | Capacity (pcs/h) | Power Range | Labor / Shift | Automation | Application |
|---|---|---|---|---|---|
| REM 4-1 – Starter Line | 1,000–1,500 | 34.9–46 kW | 3–4 persons | Semi-auto | Small farms, entry-level |
| REM 4-4 – Medium Scale | 2,500–3,000 | 58–88 kW | 3–5 persons | 60%–100% | Local production |
| REM 4-8 – Advanced | 4,000–4,500 | 127–144 kW | 3–5 persons | Fully Automatic | Growing operations |
| REM 5-8 – High Output | 5,000–5,500 | 153–190 kW | 3–5 persons | Fully Automatic | Export-oriented |
| REM 6-8 – Industrial | 6,000–6,500 | 226–239 kW | 3–5 persons | Fully Automatic | Large-scale factories |
| REM 8-8 – High-Speed | 8,000–9,000 | 360–375 kW | 3–5 persons | Fully Automatic | Mass production |
| REM 10-8 – Smart Line | 10,000–11,000 | 463–491 kW | 3–5 persons | Smart Automation | Industrial operations |
| Custom Solutions | Custom | Custom | Minimal | Fully Customized | Ultra-large projects |
Need detailed machine specifications and forming unit parameters?
View All Machine Models →Contact Us
Get in touch with our team for any inquiries about our egg tray machines and services.
Project Scope
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